Overview:
The machine is fully enclosed form, all parts are made of stainless steel, with three purification devices, filtered air up to one hundred thousand requirements. Simplified and top wall equipped with a cold wall device, the wall temperature <80 ℃, the material stay in the wall is not coking metamorphism, greatly increasing the collection rate (up to 95%), and will not produce mixed drug phenomenon and sticky wall phenomenon.
Basic principle: Chinese medicine extract high-speed centrifugal spray device is centrifugal spray drying technology in the application of specific materials, but also the use of high-speed centrifugal atomizer material dispersed into a mist, and full contact with hot air to complete the instantaneous drying, To form a powdery product.
The traditional Chinese medicine extract extract special-purpose drier is specially designed to solve the problem that the traditional Chinese medicine extract and the plant extract liquid spray drying machine, which solves the following problems in the original LPG high-speed spray drying machine in traditional Chinese medicine extract drying:
1. Material sticky wall, low collection rate;
2. Material in the wall for a long time, resulting in the phenomenon of coking metamorphism of materials
3. Difficult to clean, do not meet GMP requirements;
4. Low production: LPG-150-type spray dryer, the output can only handle 50-60Kg / h liquid material.
In view of the above conditions, according to the nature of Chinese herbal medicine extract materials and process requirements of the design of Chinese medicine extract dryer problems, the color of dried material is good, not bad, greatly improving the economic efficiency of the plant, herbal extract and LPG high-speed Centrifugal spray dryer has the following characteristics:
1. The use of three air purification, so that the air into the 100,000 level requirements;
2. Using a cold wall device, so that the wall temperature reaches 80 ℃, the material stay in the wall is not coking;
3. The entire volume is 3.5 times the original LPG standard centrifugal spray.
4. Quick-open flushing device, suitable for multi-species production requirements
5. Dust with a wet dust, so no dust, in line with environmental requirements;
6. The use of gas scanning device, the effect is more satisfactory;
7. Atomizer using frequency control.
8. Adopt PLG control, program-controlled system screen display;
9. Can be equipped with flushing device; 10. Can be equipped with dry air transmission.
技术参数表:
型号 | ZYG-25 | ZYG-50 | ZYG-80 | ZYG-100 | ZYG-150 | ZYG-200 | ZYG-300 |
水份蒸发量 kg/h | 25 | 50 | 80 | 100 | 150 | 200 | 300 |
料液处理量(kg/h) | 25-34 | 50-68 | 80-108 | 100-135 | 150-203 | 200-270 | 300-406 |
成品含量(kg/h) | 4.8-7.2 | 9.2-14 | 14.8-22.4 | 18.4-28 | 24-42 | 36.8-56.4 | 55-85 |
湿物料固含量(%) | 18-25 |
成品含水率(%) | 3-5 |
电功率(kw) | 63 | 99 | 132 | 153 | 204 | 246 | 330 |
加热源 | 蒸汽+电 |
产品捕集方式及效率 | 二级旋风除尘器或一级旋风除尘器及一级湿式除尘器≥95% |
自控仪表 | 热风温度及排风温度指示、自动调节温控仪 |
进风温度(℃) | 150-200 |
出风温度(℃) | 80-100 |
外形尺寸 (mm) | 长 L | 7000 | 8000 | 9800 | 11000 | 12200 | 14100 | 15000 |
宽 W | 4000 | 5000 | 5700 | 6200 | 7000 | 7800 | 9000 |
高 H | 6900 | 7400 | 8000 | 8900 | 10000 | 11000 | 12000 |
Note: part of the design parameters, depending on the material has been adjusted to design prevail.